Joe, thanks for the offer on the tank, I have a line on a plastic one, but with a crazy week or two before the next race I don't have the time to pull everything, so I was looking for other options...
I drained the tank again and dropped the fuel pump,like Jim I didn't have a spring, the fuel pump line is a moulded peice and it wasn't kinked or pinched. I pulled the cover off the fuel filler neck, all the vents were open, expansion tank and the hoses looked intact, I don't know what the proper operation of the one way valves are and the carbon canister was removed so I still need to chase down the venting, It would be nice to get rid of all this crap, and just go to a vented cap, I'm going to pull the filler neck out just to check on the flapper.
I pumped the tank dry with the car sitting on level ground, pulled the sender and looked around inside couldn't see anything out of order, then I jacked up the left side of the car, three gallons of gas were in the left side shelf in the tank! WTF? had to be more but you can't see above the fold in tank. Im begining to think they weren't exactly consistent with the moulding of these things.
The foam is pretty easy to work with I've redone a cell with the small sticks and it wasn't too hard to fit it all in snug, with a little patience so I'm tempted.
Just like Jim; 15 gallons no problem, but run down 5-6 gallons in a 40Min race and I'm shutting down if I start the race with a full tank...not to mention the extra 110lbs made the guys in tech check for passengers...
more to come...
jim